Pump group module (for 1 pump group)
- The solution for smart control of a single pump group
- Suitable for different types of pump groups
- Easily control 3-point regulation via 230V control contacts
- Easily control valves operated by 0-10V signals
The pump group module (PGM01) is the solution for smart control of a single pump group. The module is compatible with various types of pump groups, allowing easy control of a 3-point system through 230V control contacts or valves operated via 0-10V signals.
Frequently Asked Questions
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When uploading the data, a module always displays Err.255 (Module not found)
If Err.255 appears during the programming or verification of a module, this can have several causes:
First, verify whether the serial number was correctly entered as shown on the sticker on the module or its packaging. A serial number always consists of 6 digits or 10 hexadecimal characters (e.g., 0006B01ADE), with the first 4 determining the module type.
Conduct a test through “Utilities/Communication Check”. Enter the last 6 digits of the serial number here and click on “Start Module Test”. If communication with this module is perfect, you should see a nice flat line at 100%. If you see a flat low line, there is no communication. If the line is pulsed, communication is poor. Check whether the bus voltage (+/- 14V) is still correctly reaching the module or check the wiring. Try communicating with the module directly at the controller with 2 short bus wires (without any other connected module) before returning it via our RMA procedure.
Several modules can transmit their serial number:
- All SWC variants can be searched via “File/Modules/Search for modules”. After clicking “Start search”, all connected switches will blink blue. Pressing any key on the switch will transmit its serial number.
- All modules with a 10-character serial number can be read via “Utilities/Communication Check” if 1 and only 1 module of this new type is connected to the bus, by entering “FFFFFF” as a serial number.
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How do you check if a DIN-Rail module is still functioning?
All recent DIN-rail modules are equipped with a fuse and status LED(s).
First, check if the upper PWR LED is still lit (green). If not, check the fuse and measure the power supply voltage. If both the fuse and the power supply voltage are correct, then the module power supply is defective and should be repaired or replaced.
First, always try a full reset: simultaneously disconnect both power and bus at the same time, then reconnect power (and bus if applicable).
The lower PWR will light up when the bus is correctly connected. In Stand-Alone mode, this PWR LED will remain OFF. The red status LED will briefly light up or blink when the module starts. However, if it continues to light up or blink, the firmware may be corrupted. Firmware can be updated via the SMIII under “Tools/Setup/Software/Modules: Firmware Upgrade”.
For end users, the installer is the first point of contact. They are familiar with the most common errors and will contact Qbus support for unknown issues.
If the module needs to be repaired or replaced, use our RMA procedure to return a module.
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Switching of an output via one or more detectors AND via a push button.
Since a detector will always communicate the exact status of its detection to the configured output, it is not possible to use this same output on multiple modules.
If you want to switch an output via a detector AND via a push button, you must link them through a logic expression.
For example:
IF ( #Hall Detector1 = On
OR #Hall Detector2 = On
OR _Hall Push Button = On )
THEN Hall Lamp = On ELSE = Off
You can find a sample configuration at the following link: Detector_And_Manual.QDB
Control
Operations via Qbus Control
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On / Off
You can switch the contacts of this module ON or OFF via Qbus Control.
With the graph symbol in the top right corner, you can consult the historical data.
- 24 hr: Here you can see the status of this I/O for the last 24 hours.
- 7 days: Here you can see the status of this I/O for the last 7 days. You will also see which day this output was on the longest and the shortest. By tapping on a day, you can see in detail how long this output was on.
- 30 days: Here you can see the status of this I/O for the last 30 days. You will also see which day this output was on the longest and the shortest. By tapping on a day, you can see in detail how long this output was on.
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Thermostat
Through System Manager, you can assign a Thermostat output to any contact of this module. You can then easily control this thermostat with Qbus Control.
At the bottom, you can choose a regime, which are a number of pre-set temperatures. You can also choose to set the temperature yourself by swiping up/down.
On the left side, you see the measured temperature, on the right side the set one.
With the graph symbol in the top right corner, you can view the historical data.
- 24 hours: Here you see the status of this I/O for the last 24 hours. The line shows you the trend of the measured temperature, the bars show the set temperature.
- 7 days: Here you see the status of this I/O for the last 7 days. The line shows you the trend of the measured temperature,
- 30 days: Here you see the status of this I/O for the last 30 days. The line shows you the trend of the measured temperature,
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Screen up / down
Technical info for installers
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Function Description
The pump group module (PGM01) is equipped with the necessary I/Os for controlling a single pump group or convector(s). By entering the serial number of the pump group module in System Manager III, you can easily create the required I/Os and underlying logic automatically. The pump group module is suitable for controlling various types of pump groups and convectors. Both pump groups with 3-point control via 230V control contacts and valves controlled via 0-10V can be connected.
The module has 4 potential-free contacts of 10A each for controlling a pump and a 3-way valve. There is one 0-10V control for the control of a three-way valve. Two NTC sensors can be connected for temperature measurements. There are 3 freely programmable inputs provided for potential-free contacts.
The PGM01 is connected to the two-wire bus of a CTD. Once the CTD has an internet connection, the operation and visualization of the outputs can be displayed via Qbus Cloud, Qbus Control App, EQOmmand, and other visualisation software that can be linked.
A safe working mode can be configured in case communication with the CTD is lost.
If devices with heavy inductive loads, with large capacity, or when bipolar applications need to be connected, you must use a contactor. A relay contact of the PGM01 will then activate the coil of the contactor.
The PGM01, like every Qbus module, has a unique serial number that is entered in the configuration software System Manager III during configuration. All programmed data remain stored internally in permanent memory.
The operating mode of the PGM01 can only be adjusted via the Qbus configuration software (System Manager III).
The following “Modes” are applicable:
- Bistable (relay contacts and inputs)
- Timer 1 (relay contacts and inputs)
- Timer 2 (relay contacts and inputs)
- Timer 3 (relay contacts and inputs)
- Interval (relay contacts and inputs)
- Shutter 1T (relay contacts and inputs)
- Shutter 2T (relay contacts and inputs)
- Thermostat (relay contacts and NTC inputs)
- Dimmer 1T and 2T (0-10V control and inputs)
If the module is restarted after a power failure, the outputs will be in their last position, taking into account the safe working mode that is set.
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Technical specifications
General Specifications:
- Power supply: 230Vac +-10%, 50Hz - maximum protection C10A/2P
- Dielectric strength: tested at 3 kVac
- Typical consumption: max. 20mA (all relay outputs on)
- Ambient temperature:
Operating temperature: 10°C to 50°C
Storage temperature: -10°C to 60°C
- Maximum humidity: 93%, no condensation
- Bus load: 2mA at nominal voltage 13.8V.
- Maximum installation altitude: 2,000 meters above sea level.
Outputs:
- 1 – 4: Potential free normally open contacts
Maximum current:
Resistive load (cos.phi = 1) 10A at 230Vac / 5A at 30VDCInductive load (cos.phi = 0.4; L/R = 7 ms) 5A at 230Vac / 30VDC
Maximum load:
Resistive load (cos.phi= 1) 2300VA at 230Vac, 150W at 30Vdc
Inductive load (cos.phi = 0.4; L/R = 7 ms) 1840VA at 230Vac, 150W at 30Vdc
- Contact resistance: 100mW
- Set/Reset time: 15ms max / 5ms max
- Lifespan: 20 million operations
- 0-10V output for max. 5mA source control and 20mA sink control.
Physical Specifications:
- Enclosure: Plastic, self-extinguishing in accordance with UL94-V0
- Protection rating: IP20, EN60529
- Installation: quick installation on DIN-RAIL, width 6 modules
- Dimensions (HxWxL): 62mm x 107mm x 90mm
- Weight: approximately 0.426 kg
Electrical Protection
- Bus: 13.8Vdc -18Vdc very low safety voltage.
- In accordance with EN50491-5-1, EN50491-5-2, EN60529
- Dielectric strength: module is tested and approved at 3kVac. (50 Hz, 1 min)
- Non-toxic, in accordance with WEEE/RoHS
CE
- Qbus declares that this product complies with all applicable European directives and regulations.
- The EU declaration of conformity is available upon simple request.
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Sizing
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Explanation of symbols
Equipment where protection against the risk of electric contact is not only based on basic insulation but also on additional protection such as double insulation or reinforced insulation. There is no possibility for grounding.
Before connecting the device, it is mandatory to read the manual of the respective product. ISO7000-0434
Power supply connection (230V) to the power supply connector. IEC 60417-5036
CE conformity. All declarations of conformity are available upon request.
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Warranty Provision
2 years from the date of delivery. The warranty becomes void if the module has been opened! The warranty period is extended by 2 years if it was installed by a certified Qbus installer.
In case of defects, Qbus support should be contacted by a certified installer. After registration with Qbus support, the defective module can be sent, unsealed and with a description of the defect, to our Qbus support.
Contact details:
Qbus NV
Joseph Cardijnstraat 19
B-9420 Erpe-Mere
Tel: +32 (0)53 60 72 10
Fax: +32 (0)53 60 72 19
Email: support@qbus.be
General
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Veiligheidsvoorschriften
Read the full manual before installing and activating the module.
WARNING
- The module must be installed, activated, and maintained by a certified electrical installer in accordance with the prevailing legal requirements of the country.
- This module is only suitable for DIN-rail installation EN50022. The module must be installed in a fireproof, enclosed distribution cabinet with ventilation grids.
- Before working on the PGM01, the power supply must be switched off.
- Risk of injury! Ensure that no unwanted or incorrect control of the devices can occur during operations.
- Qbus is not responsible for any damage resulting from improper handling or misuse of the module.
- The module must not be opened. The warranty is void if the module is opened!
- Do not use the module in an environment accessible to children.
Installation and wiring
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Installation
Snap the module onto a DIN rail DIN EN50022.
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Power supply
WARNING: DISCONNECT POWER SUPPLY TO THE MODULE BEFORE WORKING ON THE MODULE!
A double-pole automatic circuit breaker with a maximum of C10A must be connected to the 230Vac module power supply. Conductor cross-section: minimum 1.5mm² at 10A. Remove approximately 7mm of insulation from the conductor and screw the conductor into the L-N connector. -
Load
The PGM01 is suitable per relay contact for directly powering and controlling resistive loads with a capacity of up to 10A at 230VAC (cos. phi = 1). The relay contacts are single-pole and potential-free. Both solid and stranded wires can be used. The conductor cross-section is a minimum of 1.5mm² with a maximum protection of C10A.
Remove approximately 7mm of insulation from the conductors and screw the conductors into the connectors. For stranded wires, wire ferrules must be crimped onto the stranded wires before inserting them into the terminals. A flat-head screwdriver of 0.5mm x 3mm can be used to tighten the terminal screw.
Only switch on the power after all connections have been checked and the outputs are connected.
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Inputs
Remove approximately 7mm of insulation from the cable and insert the cable into the terminals 1 to A. Both solid and stranded wire between 0.5 – 1.5 mm2 can be used; to insert stranded wire, press with a screwdriver on the designated spot on the terminal while pushing the wire in. To release and remove wires, press on the designated spot at the top of the terminal with a screwdriver and pull the wire back.
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Bus connection
It is recommended to use the Qbus cable or any other cable with a minimum of 2 conductors of 1mm² as the bus cable. The green shielded EIB cable can also be used if the conductors are paired to achieve a minimum cross-section of 2 x 1mm².
Wiring diagram
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Wiring diagram
Each modules has an unique serial number. By this number the System Manager recognizes the modules.
This is completely explained in our knowledge center.
The pump group module is designed for controlling 1 pump group. This module has 4 relay outputs, a dimmer output, 2 NTC inputs and 3 inputs for push buttons or other potential-free input contacts.
After entering the serial number, the following screen will appear:
The easiest way to set up an entire pump group is via the “Create I/Os and logic” button. The following choices are available:
Depending on the choice of the function of the heating installation, the prupose, the distribution system and the analogue or on/off control, a predefined template will be proposed. With the above choice, the following qdb will be merged with the existing configuration via the import function:
In the list on the left, select the module that you want to replace with an already existing module so that it is not added, but merged.
By double-clicking in the right column, the existing module will be used.
By clicking on the “Next” button you can do the same for I/O’s:
The I/O of the outdoor temperature is an I/O that only needs to be created once in a configuration. If it already exists in the current configuration, you must link it to the correct I/O in the left column by double-clicking in the right column.
On the last screen you can change the name or number of your pump group. The names of the I/Os containing “PGM01” will be changed to the name of the pump group:
After clicking “Start import” both QDBs will be merged and the connections can be made to the assigned I/Os on the pump group module.
In addition to the module and I/Os, some logic rules were also added. The parameters in the logic can possibly be adjusted for a more fine-tuned control.
Each pump group (possibly of different types) can be added in the same way.